Your Fast Lane to advanced Traceability towards operational excellence
From Fragmented Data to Sustainable Growth
Zerofect provides all the necessary tools to companies aiming to solve sustainability challenges and transform complex product, process, and supply chain data into actionable intelligence
- We turn traceability, sustainability, and operational data into measurable business value.
- A regulation can become more than an obligation. With the right data foundation, it becomes a competitive advantage.
Services
We do not just build Digital Product Passports.
We turn compliance into measurable business value toward operational excellence.
From DPP implementation and advanced traceability to Zero Defect Manufacturing, circularity strategy, lifecycle analytics, and custom industrial software, Zerofect helps you move from data collection to real operational improvement.
A regulation can become more than an obligation. With the right data foundation, it becomes a competitive advantage.
- 01Smart DPP & AeonTrace Implementation
- 02Sustainability & Circularity Strategy
- 03Zero Defect Manufacturing & Optimization
- 04Production Scheduling & Management
- 05Custom Software Solutions
- 06Lifecycle Intelligence & Analytics
- 07Prototyping & Piloting
- 08Training & Capacity Building
- 09Evidence-Based Decision-Making Tools
- 10Industrial Digital Transformation, Traceability & Quality Consulting
Smart DPP & AeonTrace Implementation
Sustainability & Circularity Strategy
Zero Defect Manufacturing & Optimization
Production Scheduling & Management
Custom Software Solutions
Lifecycle Intelligence & Analytics
Prototyping & Piloting
Training & Capacity Building
THE PROBLEM
Are disconnected systems holding back your traceability, compliance, and operational performance?
Your data already exists, but is it connected, usable, and ready when you need it?
In many companies, product, production, supplier, quality, sustainability, and compliance data are scattered across systems, files, and departments.
The result is slow reporting, manual KPI calculation, weak traceability, difficult regulatory compliance, delayed decisions, higher defects, and unnecessary waste.
CHALLENGES
Manual reporting takes too long
Reports, audits, and compliance documentation require too much manual effort.
Regulatory compliance is becoming harder to manage
New requirements for Digital Product
Passports, sustainability data, end-of-life, circularity, traceability, and product information demand structured and reliable evidence.
Production data is often fragmented, making it difficult to trace and correlate across product lifecycles
Fragmented data creates blind spots that lead to costly quality issues, compliance delays, lost operational efficiency and constant operational bottlenecks.
Supplier and material data are disconnected
Information from suppliers exists in separate systems or files, making it difficult to verify origins, calculate true product footprints, or enable collaboration. This creates regulatory compliance risks and leaves teams relying on slow, manual tracking across vendors.
Defect rates and quality issues are difficult to control
Missing links between process data, quality results, and product history making root-cause analysis slow.
Waste is generated without clear visibility
Material losses, rework, scrap, and inefficient resource use are difficult to measure and reduce, driving up costs and eroding profit margins.
KPIs are hard to calculate and trust
Quality, cost, sustainability, circularity, and performance indicators depend on siloed or incomplete data. This leads to endless back-and-forth alignment meetings driven by mismatched numbers and a lack of data transparency.
Circularity and compliance evidence is not ready when needed
Sustainability claims, recycled content, repair, reuse, and end-of-life data are not structured or easy to prove. This exposes the company to regulatory issues, and delays product launches in key markets.
When your data is connected, your operations become faster, cleaner, more reliable, and easier to optimize.
AeonTrace turns disconnected data into a digital foundation for compliance, optimization, and continuous improvement.
OUR SOLUTION
The Digital Backbone for Future-Ready Products, Efficient Production, and Collaborative Supply Chains
A unique platform for advanced traceability using smart logic for easy and efficient data collection and transparency.
Go beyond compliance. Connect your product, process, supplier, supply-chain, and lifecycle data in one intelligent traceability platform.
One platform for seamless collaboration across supply-chain stakeholders.
Digital Product Passports
Create model, batch, and item level granularity DPPs with structured product, material, compliance, sustainability, and lifecycle information.
Production traceability
Trace materials, components, process steps, production events, quality results, and product genealogy across discrete, batch, continuous, or hybrid production systems.
Supply-chain traceability
Collect and connect supplier & material origin, logistics, certificates, chain-of-custody, and sustainability data across your value chain. Collaborative Supply Chains enable suppliers, customers, auditors, integrators, and partners to exchange structured data securely and efficiently.
Inventory and material flow visibility
Track materials, batches, sub-batches, components, and finished products while linking stock movements to production and product records.
Automated reporting
Generate reports, dashboards, KPIs, compliance evidence, and sustainability documentation from connected data.
Lifecycle Intelligence
Capture repair, maintenance, reuse, refurbishment, recycling, end-of-life, carbon, waste, and circularity information across the product lifecycle.
Continuous Improvement
Use traceability data to identify defects, reduce waste, improve resource efficiency, optimize operations, and support Zero Defect Manufacturing.
With verified data from TUV Austria
With verified data from TUV Austria
AeonTrace is Zerofect’s advanced traceability and Digital Product Passport platform. It connects product, production, supply-chain, quality, sustainability, waste, by-products, maintenance, reuse, recycling, and lifecycle data in one structured environment – enabling full material traceability, mass balance, regulatory readiness & compliance automated reporting, circularity, and smarter industrial decisions.
Small, medium, or large:
AeonTrace is tailored to your needs and built to create value.
Traceability That Creates Measurable Value
AeonTrace helps companies reduce manual work, improve compliance readiness, and turn connected data into operational value.
40–70%
less time for reporting
Less manual effort for data collection, certificates, KPIs, and documentation.
30–60%
faster data retrieval
Product, batch, supplier, quality, and lifecycle information in one connected record.
30–50%
faster adaptation to new compliance requirements
Update data fields, workflows, evidence structures, and reports faster.
20–50%
faster root-cause analysis
Connect defects with materials, suppliers, machines, process parameters, and production history.
10–25%
improvement potential in operational performance
Better visibility of production flow, material use, waste, rework, delays, and resource efficiency.
*Indicative impact ranges depend on company size, data maturity, implementation scope, and baseline processes.
Connected traceability
When your data is connected, new opportunities become possible.
Advanced traceability is not only about knowing where a product comes from. It is the foundation for smarter operations, stronger compliance, lower waste, better quality, and circular business models.
With Zerofect and AeonTrace, product, process, supplier, quality, sustainability, and lifecycle data become part of one connected digital foundation. This allows companies to move from reactive decision-making to proactive improvement, using trusted information to optimize operations, prove compliance, reduce waste, and create new value across the full product lifecycle.
01.
Regulatory Readiness
Prepare structured evidence for Digital Product Passports, sustainability requirements, product information obligations, audits, and future regulatory demands.
02.
Operational Excellence
Use connected data to improve production visibility, reduce manual work, support faster decisions, and optimize processes across your operations.
03.
Zero Defect Manufacturing
Link quality data with product history, materials, process steps, and suppliers to support root-cause analysis, defect prevention, and continuous improvement.
04.
Waste Reduction & Resource Efficiency
Understand where materials, energy, time, and effort are lost — and use traceability data to reduce waste and improve resource utilization.
05.
Circularity Implementation
Enable repair, reuse, refurbishment, recycling, and end-of-life strategies with reliable lifecycle data connected to each product, batch, component, or material.
06.
Automated Reporting & KPIs Excellence
Transform operational data into live dashboards, compliance reports, sustainability indicators, cost insights, and performance metrics.
07.
Collaborative Supply Chains
Allow suppliers, customers, partners, auditors, and service providers to exchange structured information securely and efficiently.
08.
New Digital Services
Use traceability as the foundation for customer transparency, product-as-a-service models, lifecycle services, verification, and data-driven business models.
Traceability is the starting point.
What you build on top of it is where the real value begins.
Industries
Advanced Traceability for Any Industry Where Product, Process, and Supply-Chain Data Matter
AeonTrace is domain-agnostic, highly flexible, and designed to adapt to virtually any industry, product type, and production environment.
AeonTrace can be tailored to virtually any industry, product type, and value chain. From discrete manufacturing and batch production to continuous and hybrid systems, the platform adapts to the way your operations actually work.
This means Zerofect can help you implement advanced traceability, Digital Product Passports, sustainability data management, and lifecycle intelligence in sectors such as construction, plastics, textiles, batteries, electronics, machinery, aerospace, medical equipment, cosmetics, recycling, and beyond.
Built for Any Industry:
Discrete, Batch, Continuous, or Hybrid
Manufacturing
Construction & Building Products
Plastics & Recycling
Chemicals
Remanufacturing/ refurbishing
Textiles & Fashion
Batteries & ICT
Aerospace & Industrial Machinery
Medical & Laboratory Equipment
Cosmetics & Consumer Products
Circular Value Chains
Food Sector
And many more
Mission
To give meaning to industrial data by transforming advanced traceability into reduced operational time, smarter decisions, waste reduction, optimized production, new digital capabilities, and new business opportunities.
Zerofect enables customers to better exploit their product, production, supply-chain, quality, sustainability, and lifecycle data, reducing material waste, time waste, rework, scrap, inefficiencies, and information gaps, while optimizing production beyond conventional strategies.
Vision
To make advanced traceability the digital foundation for a more sustainable, cleaner, circular, zero-waste, and zero-defect industrial future.
Zerofect envisions an industrial ecosystem where companies, departments, suppliers, customers, auditors, and lifecycle stakeholders collaborate through trusted data, unlocking new capabilities for circularity, sustainability, operational excellence, compliance, innovation, and long-term profitability.
Partners
Trusted by partners. Ready for your customers.
AeonTrace is becoming part of the service offering of forward-looking industrial, technology, and certification partners.
AeonTrace reseller and service partner for Digital Product Passport and traceability solutions.
Supporting companies with trusted DPP implementation, verification-oriented services, and regulatory readiness.
AeonTrace adopter and reseller for industrial traceability and production data solutions.
Bringing Digital Product Passport and advanced traceability capabilities closer to real manufacturing environments.
Our Partners
Case study
Real circularity.
Fully traceable.
From marine plastic waste to a performance kayak with a complete Digital Product Passport.
In collaboration with ENALEIA, Zerofect helped turn marine plastic waste into a real circular product: one of the first kayaks made from 80% recycled marine plastic. Zerofect supported the project from concept to implementation by identifying suitable manufacturing partners, setting up the production pathway, and enabling the transformation of collected marine plastic into a functional product.
After the production chain was established, Zerofect implemented the Digital Product Passport with AeonTrace, tracing the full journey of the material: from plastic collection from the sea, to recycling and material processing, to kayak manufacturing and final product documentation.
This case shows how circularity becomes real when material flows, production steps, environmental data, and lifecycle events are structured, traced, and verified.
Ready to turn compliance into operational advantage?
The future of sustainability is data-driven. The companies that connect product, process, supply-chain, and lifecycle information today will be the ones ready for tomorrow’s regulations, customers, and circular economy demands.